SOLUTIONS

Reliability Centred Maintenance

RCM assessments identify cost effective maintenance strategies based on a detailed understanding of an asset's functional requirements, performance standards and conditions of use. If applied correctly, the resultant maintenance strategy will ensure that the required levels of safety and in-service availability are achieved at minimal cost.

MES, RCM consulting specialists, have the skill base and project experience in the application of RCM methodology. This is centered around:

  • Derivation of functional definitions and performance standards
  • Analysis of source data to identify trends and failure characteristics
  • Failure Modes Effects and Criticality Analysis (FMECA) whereby functional failures are defined and failure modes identified together with the consequential effects relative to safety, environmental and system performance
  • Based on FMECA results and the failure characteristics of individual equipment and components, derivation of cost effective maintenance strategies can be achieved using:
    • On condition maintenance
    • On failure maintenance
    • Scheduled overhaul / replacement
    • Fault finding
    • Re-design where appropriate and cost effective
  • Preparation of maintenance documentation including scheduling

Derivations of maintenance strategies by MES consultants, using RCM techniques offer the following benefits:

  • Maintenance strategies tailored to suit specific commercial and operational requirements
  • Optimisation of maintenance costs
  • Efficient use of maintenance resources
  • A clear audit trail and demonstration of compliance with safety case or other regulatory / legislative requirements regarding the in-service availability of critical equipment

Our RCM consultants are able to provide:

  • Reliability Centered Maintenance (RCM) studies
  • Maintenance Optimisation
  • Root Cause Analysis
  • Failure Modes Effects and Criticality Analysis (FMECA)
Reliability Centred Maintenance

SECTOR STUDIES

  • Hazard Identification (HAZID) Workshop
  • Hazard and Operability (HAZOP) Workshop
  • Preliminary Hazard Analysis (PHA) Workshop
  • Offshore Activities Risk Assessment Review
  • BOWTIE Workshop
  • Failure Modes Effects and Criticality Analysis (FMECA) Workshop
  • Reliability Operability Maintenance (ROM) Workshop
  • Environmental Identification (ENVID) Workshop
  • Best Available Techniques (BAT) Workshop
  • Safety Integrity Level (SIL) Workshop
  • Layers of Protection Analysis (LOPA) Workshop
  • Fire and Explosion Hazards Analysis (FERA/FEA/FRA/FEDHA)
  • Gas Dispersion and Smoke Ingress (GDSI) Analysis
  • Exhaust Vent Study
  • Escape, Evacuation and Rescue Analysis (EERA)
  • Emergency Systems Survivability Assessment (ESSA)
  • Temporary Refuge Integrity Analysis (TRIA)
  • Non-Hydrocarbon Hazards Analysis (NHHA)
  • Dropped Object (DOS) and Material Handling Study
  • Ship/Helicopter Collision and Structural Failure Study
  • Transportation Risk Assessment (TRA)
  • Blast and Overpressure Analysis
  • Topsides/Riser/Subsea/Ship Safety Analysis
  • Fire, Heat and Smoke Detection System Design
  • Active Fire Protection (AFP) Design
  • Passive Fire Protection (PFP) Design
  • Fire and Gas Mapping
  • Fire Dynamics Analysis/Fire Effects Modelling
  • Quantitative Risk Assessment (QRA) for Onshore and offshore Facilities
  • Offshore/Onshore Pipeline QRA
  • Miscellaneous Risk Assessments (eg. Temporary Buildings, Transportation, etc.)
  • Simultaneous Operations (SIMOPS) Risk Assessment
  • Cost-Benefit Analysis (CBA)
  • ALARP Assessment
  • Offshore HSE/Safety Case Development
  • Onshore COMAH/CIMAH Report Development
  • HSE/Safety Case Updates/Revisions and Bridging Documents
  • HSE MS Audits and Reviews
  • Hazard and Risk Register Preparation
  • Emergency Response Plan (ERP) Development
  • Procedures for General Safety, Operations and Maintenance (SOP) Development
  • Performance Standards (PS) Development for Safety Critical Elements (SCES)
  • Safety Strategy and Philosophy Development
  • Onshore and offshore Facilities Surveys and Audits
  • Working Environment Risk Assessment (WERA)
  • Human Error and Human Factor Study
  • Job/Task Hazard Analysis (JHA)
  • Study of Human Behaviour during MAE
  • Ergonomics Study
  • Environmental Impact Assessment (EIA)
  • EIA Scoping
  • Availability Studies
  • Markov State Modelling
  • Logistics and Transportation Using "Real Time" Simulation Modelling
  • Debottlenecking and Performance Improvement Studies
  • Spare Parts Optimisation Studies
  • System Performance Evaluations
  • Whole Life Cycle Costing Evaluation
  • CAPEX and OPEX Economic Calculations
  • Risk Based Inspection Services
  • Reliability Centered Maintenance (RCM) Studies
  • Maintenance Optimisation Studies
  • Root Cause Analysis
  • Verification and Validation
  • Functional Safety Assessments
  • SIS Design
  • Safety Requirement Specification Development
  • Functional Safety Audits
  • Fundamentals of Functional Safety Training
  • Safety Integrity Level (SIL) Determination Training
  • Layer of Protection Analysis (LOPA) Training
  • Introduction to Reliability Concepts, Principles and Applications Training
  • Advanced RAM Analysis Training
  • Reliability Measurement and Improvement Training
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